RTJ Ring Type Joint Flanges

RTJ Ring Type Joint Flanges: The Ring Must Be Softer Than the Groove

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Standards
ASME B16.5 / B16.47 / B16.20
Materials
Carbon, Stainless, Duplex, Nickel
Ring types
R, RX and BX
Classes
150 to 2500
RTJ Ring Type Joint Flanges: The Ring Must Be Softer Than the Groove

A ring joint seals because the soft metal ring deforms into the machined groove and the groove does not deform back. That only holds while the ring is the softer of the two. Fit a ring harder than the flange, as happens when a stainless ring goes into a carbon steel groove without anyone checking, and the groove takes the damage instead, permanently, on a component that costs many times the gasket. RTJ flanges go onto pipeline and high pressure service across Oman and the GCC. The wider range is on the pipe fittings and flanges hub.

Ring and Groove as a Pair

The ring is a consumable and the flange is not, so the hardness relationship has to run one way. Standard practice is that the ring gasket is specified softer than the flange material it seats against, and the ring material is chosen with that in mind rather than simply matching the pipe.

Ring materialCommonly used against

Soft iron

Carbon steel flanges in lower pressure service

Low carbon steel

Carbon steel and low alloy flanges

Type 304 and 316 stainless

Stainless flanges, and carbon steel flanges where corrosion requires it, subject to the hardness check

Monel, Inconel and other nickel alloys

Matching nickel alloy flanges and corrosive service

Duplex

Duplex and super duplex flanges

Two practical rules:

  • Check the hardness relationship, not only the material name. A 316 ring against a hardened or high yield carbon steel flange may not be softer, and the certificate hardness is what settles it.
  • Replace the ring every time the joint is broken. A ring that has already deformed into one groove will not seal the same way twice, and reusing it is a common cause of a leak on restart.

Inspect the groove whenever a joint is opened. A scored or dented groove is a repair job, and on a pipeline flange that usually means re-machining in place or cutting the flange out.

Ring Types

TypeProfileWhere it is used

R, oval

Rounded section, seats in a round bottomed groove

Older installations, and flat bottomed grooves where the standard permits it

R, octagonal

Flat sided section, seats in a flat bottomed groove

The general choice today, better seating contact than oval

RX

Pressure energised, seats against the outer groove wall

API 6B flanges, pipeline and wellhead service, line pressure helps the seal

BX

Pressure energised, flange faces make contact when made up

API 6BX, very high pressure service

R oval and R octagonal are interchangeable in a flat bottomed groove, but an oval ring is required where the groove is round bottomed. RX and BX are not interchangeable with R, and BX flanges are a different design in which the faces meet, so a BX ring cannot be fitted to an R groove or the reverse.

Ring gaskets and their dimensions follow ASME B16.20; the grooves in the flanges follow ASME B16.5 and B16.47.

Where RTJ Is Specified

  • Pipeline and gas transmission service, where a metal seal resists blowout better than a sheet gasket
  • High pressure process piping, typically Class 600 and above
  • Wellhead and tie-in piping, usually to API 6A rather than ASME dimensions
  • High temperature service where sheet gaskets relax
  • Oil and gas and refinery and petrochemical units with hydrogen or high pressure duty

A ring joint also tolerates thermal cycling better than many sheet gaskets, because the ring stays elastic in its groove. What it does not tolerate is misalignment during make-up, since the ring has to seat evenly to deform evenly.

Grades Supplied

Material familyStandardCommon grades

Carbon steel

ASTM A105, A350

A105, A105N, LF2

High yield pipeline

ASTM A694

F52, F60, F65, F70

Alloy steel

ASTM A182

F11, F22, F91

Stainless steel

ASTM A182

F304L, F316L, F321, F347

Duplex and super duplex

ASTM A182

F51, F60, F53, F55

Nickel alloys

ASTM B564

Inconel, Monel and Hastelloy grades

Sour Service

Under NACE MR0175 / ISO 15156, the flange and the ring are both part of the pressure boundary and both are covered. Carbon and low-alloy steel needs a hardness limit of 22 HRC with an accepted heat treatment condition; stainless, duplex and nickel alloy rings and flanges fall under Part 3 with environmental limits by alloy. The ring is the part most often overlooked, because it is bought as a gasket rather than as a pressure component. State the sour requirement for both on the order.

RTJ Ring Type Joint Flanges: Price Factors

Each enquiry is priced on its own, because grade, class and testing scope move the figure more than quantity does. What counts:

  • Grade and the alloying elements it carries
  • Size, pressure class, facing and bore
  • Schedule or wall the item is made to
  • Production route, forged or formed from pipe or plate
  • Supplementary testing and inspection scope
  • Order quantity and availability
  • Certificate level and witness requirements
  • Delivery terms and port of discharge

Quotations are available in USD, OMR, AED, SAR, QAR, KWD and BHD, on EXW, FOB, CFR or CIF terms.

What to send for a quotation:

item type, material grade and standard, size, pressure class, facing, schedule or wall, quantity, testing, certification, inspection, destination port and required date.

Certification, Traceability and PMI

Material comes with EN 10204 3.1 certificates as standard, and EN 10204 3.2 certificates on request. Inspection by the buyer's nominated third-party agency can be arranged; state your requirement in the RFQ. Check that the heat number on the certificate matches the marking on the item itself, and that the heat treatment condition is stated, and the ring gasket material and hardness where rings are supplied with the flanges. Positive material identification confirms the grade before anything is welded in. See the MTC and EN 10204 certification guide.

Delivery and Handling

Lead time is confirmed at quotation. Fittings ship bundled or crated with bevel protection; flanges ship with face and ring groove protection, since a scored face leaks whatever the gasket. In coastal Oman, salt deposits build up on anything left in the open, so a rinse and a dry before fitting up is worth the time.

Related Flanges

RTJ Ring Type Joint Flanges FAQ

Should the ring be harder or softer than the flange?

Softer. The ring deforms into the groove to seal, and if it is the harder of the two the groove takes the damage instead, permanently.

Can a ring gasket be reused?

No. A ring that has deformed into one groove will not seal the same way again, so it is replaced every time the joint is broken.

What is the difference between oval and octagonal rings?

Octagonal rings have flat sides and seat in flat bottomed grooves with better contact. Oval rings are required where the groove is round bottomed, and are interchangeable with octagonal only in flat bottomed grooves.

What are RX and BX rings?

Pressure energised types. RX seats against the outer groove wall so line pressure assists the seal; BX is for very high pressure service where the flange faces make contact on make-up. Neither interchanges with R.

Does the groove surface finish matter?

Yes. Too rough and it will not seal; polished smoother than the standard is not an improvement, because the ring needs to bite into the surface.

What should I send for a quotation?

Send the NPS, pressure class, ring type and number, flange grade, whether rings are in scope, sour requirements, certification, inspection and destination port.

Request a Quote for RTJ Ring Type Joint Flanges

Send the size, class, ring type and flange grade, and say whether the rings themselves are in scope. Where the ring material would not be softer than the groove it seats in, that is raised before the offer rather than after a groove is damaged.

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